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    Case studies
    CS041 Fracture Flow

    Challenge The operator of a deep high-pressure low-permeability gas field wanted to assess the feasibility and effectiveness of completing a horizontal well with an uncemented liner that had 10 sliding sleeve valves/ports but, unusually, no isolation packers.   Completed in the standard way, this well would require 10 packers, adding significant cost and complexity to the completion. A successful strategy for packer removal would lower completion costs, increase installation efficiency, and reduce future maintenance challenges. These savings and efficiencies would multiply substantially for field-wide application.   The chief concerns about the new strategy were that lack of isolation during fracturing might prevent sufficient fracture force being focused on each target zone and whether the result would be one large fracture rather than multiple distributed fractures. Another challenge was to evaluate the success of the strategy by identifying and locating the fractures to establish their extent along the wellbore and assess the performance of each fracture group.   Conventional production diagnostics could only assess flow entering the wellbore at each port and would, therefore, not reveal fracture location or distribution or even distinguish reservoir flow from port flow. A sophisticated post-fracture assessment was needed to determine whether the technique had been successful and to fine-tune future operations. New ChorusX answers transform the professional workflow, enabling analysts to diagnose well systems flows with greater ease and confidence. In this complex scenario, the Phase Map and Radial Map reveal the location of active fractures directly behind the frac ports. Conventional diagnostics would be unable to deliver this level of clarity and certainty. Solution TGT’s Fracture Flow diagnostics product is used to evaluate the effectiveness of hydraulic fracturing operations. In this well, the new ChorusX acoustic array platform was included in the survey programme to bring a wide range of additional benefits and fracture performance insights.   Using ChorusX, analysts located the precise depth and distribution of induced fractures and evaluated the relative contribution from each fracture along the entire reservoir section. ChorusX can distinguish between flow from fractures and flow through the sliding sleeve valves, even when the fractures are located at the same depth interval as the valves. This breakthrough enables the operator to distinguish between port flow and fracture flow, thus giving greater clarity and certainty to evaluations. Analysts can call on new ChorusX answers to resolve even the most complex flow scenarios. The Phase Map and Radial Map bring valuable insights that complement other measurements, leading to a more confident diagnosis. The top section of this ChorusX answer product identifies and locates active fractures, whereas the lower section confirms that no active fractures are present. Result TGT analysts used ChorusX data to identify and precisely locate fractures right along the reservoir section. The survey also provided an accurate flow geometry that displays the relative contribution that each fracture makes to production.   The Acoustic Radial Map serves as a highresolution, near–far indicator for flow and can distinguish between port flow and reservoir fractures in the immediate vicinity of the ports. These innovative features are unavailable in even the most advanced single-sensor acoustics systems.   The Fracture Flow product with ChorusX technology proved the effectiveness and viability of the new, ultra-efficient completion technique in this geological setting. The results provided the operator with valuable insights that will enable them to optimise the fracturing parameters and the completion design for field-wide roll out. This will deliver enormous savings in time, cost and resources, thereby helping operators access ‘hard to recover’ reserves in a more efficient and economic way.

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    Case studies
    CS040 Multi Seal Integrity

    Challenge Leaks observed in an active well in the Netherlands forced the operator to suspend the well. An initial examination indicated that the integrity breach could be located in the tubing, casing or any of the completion elements within or beyond the A-annulus envelope. A pressure test confirmed that the leak rate was small, just 0.25 bar per day, but this was sufficient to pose a health, safety and environmental risk and trigger the suspension of the well.   Leaks in the well system are a serious issue, and well integrity engineers want to understand precisely how and where the leaks originate so they can be repaired. The combination of many potential leak points spanning the length of the completion coupled with a small leak rate made this a challenge to investigate. The operator needed diagnostics technology that had a large radial reach and was both sensitive and accurate enough to scan for leak points and help steer a repair programme. Multi Seal Integrity example well. Multi Seal Integrity evaluates the seal performance of multiple barriers, locating leaks and flowpaths throughout the well system, from the wellbore to the outer annuli. Delivered by our True Integrity system with Chorus, Indigo and Maxim technology, Multi Seal provides a clear diagnosis of leaks and rogue flow paths so the right corrective action can be taken. Multi Seal is used in a targeted fashion to investigate a known integrity breach anywhere in the well system. Barriers can also be validated proactively to confirm integrity. Either way, Multi Seal provides the insights needed to restore or maintain a secure well. Solution The operator selected TGT’s Multi Seal Integrity answer product, upgraded with the new ChorusX acoustic array platform to meet the three-part challenge of sensitivity, accuracy and reach. ChorusX combines an array of eight nano-synchronised acoustic sensors with advanced processing to deliver a dynamic recording range that is ten times wider than in previous Chorus technology, specifically at the ‘quiet’ low-amplitude end of the Acoustic Power Spectrum.   The higher-resolution measurements from the ChorusX array reveal flow activity with increased definition and clarity, and TGT’s unique ‘near–far’ phase shift processing helps analysts distinguish between flow events near the wellbore, in the completion, and far from the wellbore, in the reservoir. This enables operators to target remedial actions with greater precision and implement them with higher confidence. The operator also chose to include Chorus9 technology in the survey programme to make a technical comparison between the two platforms. Multi Seal Integrity answer product using ChorusX. The Chorus9 acoustic power spectrum (left) indicates the approximate depth of the leak, but multiple indicators from ChorusX (right) combine to indicate the type, depth, radial proximity and extent of the integrity breach with much greater precision and clarity. Result The Multi Seal Integrity survey was performed while applying pressure in the A-annulus and observing a pressure drop of 0.25 bar per day, confirming the very low leak-rate. The Chorus9 and ChorusX platforms both recorded acoustic signals at X378 m, but the Acoustic Power Spectrum (APS) of ChorusX was far more detailed and informative (Figure 1).   The sharp change in polarity of the phase shift data, as seen in the Acoustic Phase Map, indicated a localised ‘singular’ leak point and its precise depth. The location and character of the data signature in the ‘near’ panel of the Acoustic Radial Map indicated that the source of flow was near the wellbore within the completion, and not in the reservoir. The precise nature of the radial map data signature further confirmed the exact depth of the leak source.   The combination of independent acoustic indicators enabled analysts and the operator to isolate the integrity breach to a single location in terms of depth, extent and radial distance from the wellbore. This enabled a highly targeted approach to remediation planning and implementation.

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    Case studies
    CS037 Total Flow

    Challenge A high gas–oil ratio leads to unnecessarily high carbon emissions, lower oil production and increased carbon-per-barrel rates. Managing and processing excess gas requires substantial energy and capital expenditure for surface infrastructure and facilities. In this case, the aim was to identify zones for gas shut-off that would enable the operator to optimise surface infrastructure capacity, maximise oil production and minimise carbon footprint.   Well A-1 features a 7 in. x 4-1/2 in. cemented liner across several commingled oil and gas-bearing zones. Developing compartmentalised multi-stacked reservoirs using simplified well completions makes it challenging for diagnostics to determine production allocation, reveal flow assurance issues, understand reservoir connectivity, monitor individual well performance, and forecast total field production.   Gas production had already exceeded the limit of surface processing facilities for well operation with existing production rates, which meant the operator had to choke back production. In addition, the unwanted gas was taking up part of the operator’s pipeline quota and creating other transportation and flow assurance issues. The well contains at least five clastic reservoir zones, each with multiple layers, that are perforated across an interval of more than 1,500 ft. This level of complexity meant that conventional production logging tools were unable to adequately characterise flow or confidently distinguish the main gas-contributing layers. Total Flow example well sketch. Total Flow locates and quantifies wellbore and reservoir flow, and reveals the relationship between the two. Delivered by our True Flow system with Chorus and Cascade technology, Total Flow provides the clarity and insight needed to manage well system performance more effectively. Total Flow is commonly used to diagnose unexpected or undesirable well system behavior, but it can also be used proactively to ensure the well system is working properly. Solution The operator selected TGT’s Total Flow product, with Cascade, Chorus and Indigo as the main technology platforms chosen to perform the well system diagnostic survey. This would reveal which zones were contributing to the production of oil and gas, diagnose wellbore and reservoir flows, and help identify potential well integrity issues such as annulus sealing problems due to poor cement. The solution combines the sensitive, fast-response temperature sensor of the Indigo platform with high-definition acoustic sensing from Chorus that reveals active flow in the well system.   Comprehensive temperature and flow modelling with Cascade enabled TGT analysts to assess and allocate production distribution and provide accurate oil and gas flow profiles across the reservoir zones. The survey also identified active flow layers and recorded characteristic acoustic signals generated by liquid and gas flowing through reservoir media and the wellbore. Pre- and post-workover survey results illustrate the effectiveness of the gas zone isolation programme and resulting decrease of gas production, which enabled surface infrastructure to stay within its operating envelope. Result Total Flow diagnostics quantified the contribution of reservoir layers from five different zones and identified the main gas producing layers, providing a comprehensive flow profile. The operator was able to define active flow units and differentiate between flows through the reservoir matrix, the behind-casing channels and the wellbore completion components.   This enabled the operator to target and conduct an effective remediation plan. The workover involved a 200-ft-long 2-⅞- in. straddle installed to isolate the zone with the highest gas contribution. A post-workover Total Flow survey was conducted to evaluate the effectiveness of the isolation job. The straddle had isolated 83% of the gas production. This delivered a reduction of 7.9 MMscf per day at surface (equivalent to 2.8 Bscf per year).   Overall, the isolation job was considered highly successful. Identifying the main gas shut-off zones played a crucial role in optimising surface infrastructure, maximising oil production, and minimising carbon footprint for this well.

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    Case studies
    CS036 Multi Seal Integrity

    Challenge A routine field survey discovered gas bubbling in the cellar of the subject well, right behind the conductor. None of the annuli in the well exhibited sustained pressure, complicating the task of locating the source and flowpath of the gas. The operator needed reliable diagnostic information to plan and target a remedial workover.   Analysis of cement bond and variable density logs (CBL/VDL) indicated a very poor cement bond behind the 9⅝ in. casing and, in the 9⅝ in. × 13⅜ in. pipe section overlap, there was no cement at all. After performing a pressure test of the annular space between the production tubing and the casing, and analysing samples of the bubbling gas, it was determined that the gas was coming from both the producing formation and a shallower formation. Multi Seal Integrity example well sketch. Multi Seal Integrity evaluates the seal performance of multiple barriers, locating leaks and flowpaths throughout the well system, from the wellbore to the outer annuli. Delivered by our True Integrity system with Chorus technology, Multi Seal provides a clear diagnosis of leaks and rogue flow paths so the right corrective action can be taken. Multi Seal is used in a targeted fashion to investigate a known integrity breach anywhere in the well system. Barriers can also be validated proactively to confirm integrity. Either way, Multi Seal provides the insights needed to restore or maintain a secure well. Solution The operator selected TGT’s Multi Seal Integrity product using the Chorus (acoustic) platform and the Indigo high-precision temperature modules to perform a leak detection survey that would reveal both the source and the flowpath of the gas bubbling at surface.   In contrast to traditional production logging methods, the Chorus acoustic system can identify minor fluid or gas migration behind multiple steel and cement barriers. The system’s sensitive hydrophones can capture and characterise acoustic signatures associated with fluid flow through micro-annuli, cement channels and leaks in completions, or filtration through pores in the formation. Figure 1: The final confirmation survey (left) showed that the source of the migrating gas had been sucessfully isolated. The cellar of the well still shows signs of bubbling due to remnant gas present in the well system, but this had cleared approximately one month after the workover. Result The complex flowpath started in the active reservoir, with gas moving up behind the 9⅝ in. casing, with further contributions from two shallower formations. The gas continued up behind 9⅝ in. casing to the 13⅜ in. casing shoe, then up behind the 13⅜ in. casing and finally behind the 20 in. casing to the surface. The operator developed a remediation plan based on this detailed understanding. The accuracy of the leak determination made it possible to avoid unnecessary workover-related activities and enabled the operator to minimise nonproductive time.   Several validation surveys were deployed to assess the effectiveness of the workover operations (Figure 1). After completion of the last corrective cementing job, the final survey showed that the source of gas migration had been successfully isolated, although the cellar still showed signs of bubbling. The cause of this bubbling was that gas present in the system was still travelling through the well to reach the surface. This remnant gas left the system approximately one month after intervention, and the well showed no further signs of gas migration at surface.   TGT’s Multi Seal Integrity product enabled the field operator to identify the gas source and shut it off. Methane is 80x more potent as a greenhouse gas (GHG) than carbon dioxide and it constitutes roughly 20% of all global GHG emissions. Eliminating fugitive methane emissions from the well helped to restore integrity and reduce the carbon intensity of energy production.

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    Case studies
    CS035 Fracture Flow

    Challenge Multistage fracturing is a highly effective development strategy for ultralow- to low-permeability reservoirs. However, in uncemented completions with fracturing sleeves and packers, it can be challenging to identify fracture initiation points and confirm the number of fractures initiated in each treatment.   A lateral wellbore in a horizontal gas producer was completed with more than 3,000 ft of open hole (OH) section across five fracturing stages in a high-temperature and high-pressure tight-gas interval. This well presented several key challenges.   With OH intervals ranging from 200 to almost 1,000 ft, the operator could not be sure how many fractures had been created or where precisely these fractures were located. The initial stage plan was not sufficient to guide packer placement. Placement had to be decided in conjunction with the caliper log and gauged hole analysis. Interstage communication owing to packer bypass or ball failure is a common problem in completions of this kind. This can be caused by higher differential pressure being exerted on the packers during fracturing. Figure 1: Active frac ports and fracture distribution across all stages and three bypassed packers. Solution Fracture Flow is delivered by TGT’s analysts and engineers using the True Flow system with Chorus and Cascade platforms. Integrating insights from a Chorus acoustic survey and Cascade temperature and flow modelling with the production logs, OH logs and calculated rock mechanical properties provides a better understanding of the fracturing process, completion performance and production performance in an OH multistage fracturing completion.   Chorus acoustics and Cascade flow modelling provided a quantitative assessment of flowing fractures and stagewise production from the reservoir behind the liner.   Multi-array production logging results quantified the flow and flow profile inside the horizontal liner. The integration of datasets was conducted in a single deployment to deliver a comprehensive understanding of well completion and production, including clear identification of water-producing intervals. Figure 2: Flow geometry and contribution across the horizontal section. Result The Fracture Flow diagnostic programme evaluated the active fracture ports and fracture contribution in each stage. It also enabled the team to assess the packers, completion integrity, and production distribution behind the liner (Figure 1). Multi-array production logging was used to investigate the flow profile entering the liner.   The survey results identified 34 active fractures and showed that some flow was bypassing several packers. Figure 2 shows the reservoir flow profile provided by Cascade and the True Flow system. Most fractures were clustered around Stage 4 and Stage 5, and this had a major impact on production. Survey results revealed good completion integrity overall, with only three bypassed hydraulic packers. The dual packer isolation systems were shown to prevent communication between contributing stages.   Based on the comprehensive analysis result the water being produced from all fracture entry ports except Stage 5, where water contribution was minimal. Engineering work decreased the water–gas ratio to 5%.

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    Case studies
    CS032 Multi Seal Integrity

    Challenge The gas-lift producer in this case study had been shut-in due to sustained annulus pressure (200 bar) and excessive volumes of H2S that could not be handled by the production facilities. The operator wanted to assess primary barrier integrity and guide a workover programme. Traditional diagnostics methods, such as production logging tools (PLT) and temperature logs, were deemed inefficient because they could scan only the production tubing and were unable to confirm the integrity of the packer and production casing. Identifying and shutting off the source of the water with high H2S content would protect the environment and deliver a production gain of 2,050 barrels of oil per day (BPD). Eliminating the production of highly toxic H2S and ensuring its containment within the well system would also deliver important environmental and safety benefits. Figure 1: Failures in the gas-lift mandrels (or gas-lift valves) were indicated by Chorus spectral acoustic diagnostics. Conventional production logging tools failed to identify any of these leaks. Solution TGT’s True Integrity system with Chorus technology uses spectral acoustic methods to assess barrier sealing performance. The system offers a large scanning radius and the sensitivity to detect even small leaks. The ability to indicate failures in the tubing, in the casing behind the tubing, and in key completion components such as the production packer and gas-lift mandrels makes this technology highly effective at establishing the best approach for remediation when barrier failures occur.   High precision surveys across the reservoir zone characterised the flow and its content, thereby guiding operations for shutting off the water zone with high H2S content. Traditional PLT methods would not have been enough to make this identification as the water source may be above or below the perforated interval. The diagnostics also revealed the effectiveness of cement sealing across the reservoir zones. Figure 2: Reservoir crossflow under shut-in and bleed-off conditions. The zone at 13,440 ft shows flow upwards and downwards and charges the wellbore with water. This zone was isolated using a straddle packer. Result The Multi Seal Integrity product with Chorus technology revealed leaks in all four of the well’s gas-lift mandrels (Figure 1). Having confirmed that the failures were only in the mandrels, the operator changed them using the slickline, thereby eliminating the issue of sustained annulus pressure. Traditional sensors, such as spinner, resistivity and capacitance had not identified an issue in the mandrels, which indicates that the leaks were below their detection thresholds.   TGT’s diagnostics solution also identified an active crossflow between the perforated intervals in this well (Figure 2). The direction and content of the crossflow were determined, indicating which zone had to be isolated. Verifying cement integrity behind the casing enabled the operator to select a cost-effective isolation programme that involved running straddle packers across the interval that was producing the water containing H2S.   After the workover, the well returned to H2S-free production with oil rate increased by 2,050 BPD and reduction in water cut from 96 to 80%. Increased oil production at a reduced water cut boosts recovery efficiency, enabling the operator to extract hydrocarbons in a shorter time period, and to reduce energy consumption and carbon- per-barrel over the life of field. In addition, having less water to manage and treat at surface reduces the energy requirement and emissions associated with these processes.

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    Case studies
    CS033 Total Flow

    Challenge High water cut in producing wells leads to unnecessarily high carbon dioxide emissions and increased carbon-per-barrel rates. Managing, treating, and reinjecting or disposing of excess water requires large amounts of energy, making water cut reduction a key area for performance improvement. Well OP-1 was completed in 1971 as a vertical oil producer and it features a large number of perforated zones from numerous campaigns over the course of its operational history. The oil production rate was approximately 100 bpd, which was considered uneconomic, and the operators decided to switch the completion zone to boost production and enhance recovery from the field.   Following a workover in December 2018, the well was put back on production from the new completion zone (B2), but unexpected water production was observed. The total liquid rate was more than twice the projected level and the water cut was about 80%. The production gas–oil ratio at the separator was lower than expected when compared with a PVT analysis of the B2 zone in a nearby well. Furthermore, water analysis results for well OP-1 were close to the existing results from other completion zones, which indicated substantial water entry from an unknown source. Figure 1: Pre-workover diagnostics survey reveals that the main source of water is non- perforated water-bearing Zone B1. Solution Conventional production logging tools such as spinner and multiphase sensors can provide a production profile inside the wellbore, but cannot identify behind-casing communication with water-bearing formations or crossflow.   The field operator selected TGT’s Total Flow diagnostics to determine whether behind-casing crossflow was the cause of high water cut in well OP-1 and to locate the water source. The combination of TGT’s Chorus spectral acoustic survey with standard production logging tools enabled the survey team to identify behind-casing flow (Figure 1). TGT’s Indigo and Cascade technology was also used to quantify the low flow rates. Figure 2: Post-workover survey confirms the effectiveness of the remedial work and the elimination of water entry from Zone B1. Result Analysis of the survey results indicated that the crossflow from the previously isolated perforated zones was less than 1% of the total. About 30% of the liquid inflow was coming from the targeted perforated interval (Zone B2). The main unwanted production (approximately 69%) was coming from the non-perforated water-bearing Zone B1 and was the result of behind-casing crossflow (Figure 2). A remedial workover was conducted in September 2019 to address the crossflow issue. A cement evaluation log showed that the cement condition above the Zone B2 perforation interval was improved and a successful pressure test (3,000 psig) against Zone B2 was performed. The productive Zone B2 was stimulated once more using a revised procedure.   A flowback test conducted before the second survey showed that there had been a significant decrease in water production with time, and water cut was 0% in the post-workover survey. Both Chorus and Indigo data analysis confirmed that inflow was from only the targeted interval with no evidence of behind-casing communication with Zone B1 (Figure 3).   TGT’s True Flow enabled the field operator to identify the water source and shut it off, thereby increasing oil production, lowering carbon intensity and improving well economics

  • Pollution

    PollutionPollution Overview Reduce fugitive emissions Secure abandoned wells Eliminate Pollution Go to section OverviewReduce fugitive emissionsSecure abandoned wellsEliminate Pollution Home Search Results Oil and other liquids can leak from active wells and abandoned or ‘orphaned’ wells. TGT diagnostics locate the source and flowpaths of rogue leaks so they can be sealed off, reducing pollution.Reduce fugitive emissions Well systems are designed to connect high-pressure oil or gas in deep underground reservoirs to surface flowlines securely with full containment. Rigorous industry standards necessitate the presence of at least two ‘integrity barriers’ between produced fluids and the environment outside of the well system. Occasionally, one or more barriers can fail allowing fluids to escape, sometimes with dire consequences.   Apart from the major oil leaks that make headlines, some smaller oil and gas leaks can continue undetected for years, especially if they are hidden underground or migrate far from the well system. TGT’s Seal Integrity products are designed to locate even the smallest seal failure anywhere within the well system, enabling precise targeted repair. Used proactively, the same diagnostics can be used routinely to ensure well barriers are intact at all times, reducing fugitive emissions. MULTI-SEAL INTEGRITY CASE STUDY Methane emissions from upstream oil and gas operations are 1.9 GtCO2e annually. Secure orphan and abandoned wells Orphan wells typically have no legal owner and may have been abandoned without undergoing a proper decommissioning or plugging process. Methane or liquid emissions from orphan wells can be significant contaminants, especially when the number of orphan or incorrectly decommissioned wells is thought to be in the millions globally. The burden of responsibility for these wells typically falls with operators, regulators or local government, and permanently sealing them is a top priority.   Validating well barrier status and revealing emission sources downhole inside the well system is the first step in sealing these wells properly. TGT’s Seal Integrity and Tube Integrity surveys are used to achieve exactly that. Precision diagnostic insights inform and guide the decommissioning agent to design and execute an effective plugging programme. This approach is equally applicable for any well decommissioning operation, not just for orphan wells, helping operators to secure them efficiently and cost effectively. Regulators estimate >3.5 million abandoned wells in US emit 7.1 mtCO2e annually. Eliminate pollution According to the ISO standard for ‘well integrity’ (ISO/TS 16530-2), a typical well system contains 26 potential leak paths that could lead to fluids escaping the well system. This is why the standard calls for a ‘dual barrier’ approach underpinned by routine testing of well barriers. Despite these efforts, oil or other harmful fluids such as hydrogen sulfide (H2S) can sometimes spill to the environment.   In most cases these spills are visible or detected quickly, enabling operators to take urgent action. However, sometimes they may go undetected for months or years because there is no visible warning. An example of this might be oil or gas flowing to and contaminating aquifers. TGT’s Seal Integrity answer products are specifically aimed at locating unwanted fluid flow anywhere within the well system, enabling precise targeted repair. Used proactively, TGT diagnostics can be used to ensure well barriers are intact at all times, reducing the risk of pollution. PRIMARY SEAL INTEGRITY CASE STUDY A typical well system has 26 potential leak points.

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    Go with the flow

    Go with the flow Article featured in Oilfield Technology's 2022 summer magazine (pages 42-45)   As the global energy mix transitions to low-carbon sources, there may be fewer opportunities for new oil and gas field developments. As a result, many operators will shift their focus towards recovering more from existing reservoirs, and this strategy includes improving the management and performance of their Horizontal wells.   Horizontal wells generally deliver much higher levels of productivity than their vertical counterparts, but this performance can often come at a cost. Understanding the interactions between a horizontal well and the reservoir can be extremely challenging. The combination of variable well angles, extended reservoir contacts, the presence of fluid mixtures and segregated flows, formation changes, fractures and intricate completions presents a formidable challenge for analysis using conventional production-logging tools (Figure 1).   Standard production-logging technology may, under some conditions, be able to map the multiphase flows encountered in a horizontal wellbore, but it cannot quantify flows for fluids exiting or entering the reservoir behind the completion. This means that wellbore production logs do not provide a complete picture of flow dynamics across the well system. Asset teams that base development, production or remediation plans on an incomplete partial flow diagnosis may be risking lower productivity, reduced asset performance, and higher carbon overhead.   A new beginning Reservoir and production engineers have been looking to overcome the drawbacks of conventional production surveys in horizontal wells for many years. Their key requirement has been a system that could deliver continuous flow profiles across different completion and reservoir scenarios, and would also be effective in reservoirs with fractured formations.   TGT Diagnostics has been working on addressing these needs for several years and, in February 2022, launched the Horizontal Flow diagnostics product with Cascade3 technology. Specifically designed for horizontal wells, this system offers more realistic flow modelling and accurate continuous flow profiles in a wide variety of completion and reservoir settings. The insights gained from this have the potential to help companies reduce operating costs and energy consumption while increasing ultimate recovery.   The new technology uses an advanced modelling simulation engine to predict the hydrodynamic and thermodynamic behaviour of fluids and their surroundings as they flow through the well-reservoir system. This translates temperature, pressure and other well-system data into continuous reservoir flow profiles. These profiles deliver a true picture of inflow and outflow, and this is the case even for challenging wells and those that feature natural or hydraulically induced fractures.   The ability to assess flow in fractured reservoirs is important because, although fractures can boost hydrocarbon production, they can also provide pathways for early water or gas breakthrough. The new diagnostics technology can evaluate the radial, spherical and linear/fracture flow patterns commonly encountered in horizontal well systems (Figure 2). This provides an accurate assessment of linear flow occurring in the fractures and makes it possible to determine the fracture contribution. This is particularly useful when combined with the Chorus acoustic sensing system that identifies fracture locations along the wellbore.   Applications and benefits Operating companies want to maximise hydrocarbon recovery in the safest, cleanest and most economical way possible. Having an accurate picture of fluid flow in the wellbore and the immediately surrounding reservoir rock gives asset teams greater confidence in their decisions and makes it easier to enhance production, maximise recovery and rectify well problems.   The new diagnostics system provides useful input in key areas such as reservoir, well and resource management, and can even help companies enhance their environmental performance and reduce the carbon footprint of production operations.   Insights for reservoir management Effective reservoir management is a key objective for oil and gas operating companies. The development of any hydrocarbon reservoir disturbs a natural balance of rocks and fluids that may have existed for millions of years. Understanding how a reservoir will behave as new wells are drilled and fluids are extracted or injected is a daunting task. Reservoir engineers deal with huge uncertainties in their quest to maximise hydrocarbon recovery, reduce operating costs and extend the economic life of the reservoir.   At the heart of the reservoir-management process is the dynamic reservoir model, which provides a basis for all field development and hydrocarbon recovery decisions, infrastructure investments and reserves estimations. The robustness and accuracy of the model is critical to successful reservoir management, and any inaccuracies may lead to poor decisions and substantial losses.   As more data is collected, the dynamic reservoir model is updated by the reservoir engineering team using a process known as history matching. Insights from this new diagnostic system can play a critical role in history-matching, thus helping to reduce the uncertainty envelope and improve the model. A continuous flow profile provides a clear and direct quantification of the flow performance of the reservoir as it feeds the well system. In contrast to standard wellbore production surveys, which can be hindered by completion or reservoir integrity issues, Horizontal Flow can deliver a true flow profile. The continuous nature and sensitivity to low flow rates help provide a more accurate measurement of effective pay length, a key metric for making production forecasts and reserves estimates.   The new system is also effective in the presence of fractures. Predicting and preventing water or gas breakthrough is one of the most important and challenging tasks faced by reservoir engineers. Having a deeper understanding of downhole flow dynamics can help provide an early warning of locations where water or unwanted gas may be reaching the well.   The new workflow can also be used to estimate or validate other key parameters such as reservoir pressure, permeability and skin factor. This independent verification can help reservoir engineers to resolve uncertainties, improve history matching and optimise the dynamic reservoir model. Figure 1. Horziontal Flow leverages Cascade3 and the True Flow system to deliver the truest picture of inflow and outflow downhole, even in the most challenging wells. Figure 2. Flow inside the wellbore of a horizontal well can be challenging to decipher, but flow in the surrounding reservoir is equally complex. New technologies can help resolve all three primary flow patterns that surround the well system - radial, spherical and linear flow in fractures - and combines thermodynamic and hydrodynamic science in an immersive 3D fine grid modelling architecture. The result is accurate reservoir flow profiles and unique insights that help asset teams keep performance on track. A diagnostic approach to well management Horizontal wells are designed to provide optimum contact with the reservoir and so tap hydrocarbon reserves with maximum efficiency. Production engineers in the wider asset team are responsible for the well system and ensuring that it performs to expectations, thereby maintaining production targets and maximising recovery.   Well performance depends under dynamic relationship between the well completion and the reservoir surrounding it. This, in turn, depends on the performance and behaviour of completion components and the reservoir itself. To achieve their technical and business aims, production engineers need full visibility of fluids and flow dynamics downhole from the reservoir sandface to the wellbore and at all points in between. The Horizontal Flow diagnostic system helps to deliver this visibility.   Measuring real production or injection performance in the presence of complex multicomponent completions is a major challenge for production engineers. Integrity issues and zonal isolation or component failures can lead to discrepancies between the profile of fluids entering or exiting the wellbore and the profile of fluids exiting or entering the reservoir. In these situations, standard production logs could give false or misleading results. The new diagnostics system overcomes this by providing a definitive flow profile regardless of completion, integrity or zonal isolation issues. Furthermore, by identifying these issues, it can help guide maintenance or workover interventions. Vicious fluids, fluid segregation and low flow rates can also be problematic for standard production-logging sensors, leading to a false picture of flow. Horizontal Flow incorporates temperature and acoustic measurements that respond to all types of meaningful flow, thereby helping to overcome this limitation.   The new approach can also be used to assess injection compliance and the performance of completion elements such as flow control devices and swell packers. The information gained from these analysis can be used to target repairs and guide potential improvements in completion designs.   Enabling effective resource management Operating companies want to maximise ultimate recovery while minimising operating costs, thereby reducing cost per barrel produced. Horizontal Flow diagnostics can help on both sides of this equation.   Developing a field with horizontal wells represents a significant investment in time, energy and capital. Diagnostics play a key role in tracking well and reservoir performance, and steering asset team decisions. Horizontal Flow diagnostics can reveal well system inefficiencies, guide asset teams to problem areas in the completion or the reservoir, and help them act with greater certainty to achieve a positive outcome.   Horizontal well interventions can be expensive and time-consuming, and often require specialised equipment, such as coiled tubing or tractors, for well access. Diagnostic deployments of the new system can provide a complete and accurate downhole assessment and information that reduces uncertainty and quickly establishes whether remedial work is required. When a workover is deemed necessary, the ability to plan and target it with a greater precision helps save time, reduce costs and deliver better outcomes.   Reducing your environmental impact Operating companies around the world are aiming to cut their carbon-per-barrel overhead. Developing and producing oil and gas consumes enormous amounts of energy from diesel engines or gas turbines, both of which produce significant volumes of carbon dioxide (CO2). Flaring of unwanted associated gas is another major source of emissions. Combined CO2 emissions from global upstream operations are estimated at about 1 Gt CO2 per year and methane emissions at around 1.9 Gt CO2 per year. New diagnostics technology can help operators identify inefficiencies in energy-intensive operations, reduce associated gas flaring and improve the efficiency of energy-intensive intervention operations.   Water injection accounts for approximately 40% of total CO2 emissions in a typical oilfield. Operators can now assess how much of the injected water is reaching its target and identify thief zones. These diagnostic surveys often lead to a reduction in pumped water volumes and emissions, and increased field production. Water production is another source of emissions, as produced water must be managed and treated at the surface. This process requires energy, and increased water production typically means less oil, thus reducing ultimate recovery and increasing carbon per barrel.   Gas flaring is estimated to release 310 MT CO2 per year, which is about 30% of all upstream CO2 emissions. Continuous flow profiles can be used to identify sources of unwanted gas downhole and guide remediation plans, thereby reducing the need to flare.   Workovers and diagnostic interventions in horizontal wells can also have a significant carbon overhead. New diagnostics technology can minimise this overhead on two fronts when compared with the conventional approach.   Firstly, it can easily identify the crossflows, fractures and integrity failures that often confuse conventional surveys. Having this information minimises the risk of incomplete or inaccurate assessments and improves the efficiency of decision-making. Secondly, when equipped with reliable information, the asset team can plan and target its workover programmes with precision. This means equipment and operations can be optimised and executed with higher efficiency and success rates, leading to better technical outcomes and lower emissions.   Conclusion Horizontal wells are powerful tools for hydrocarbon production and represent a significant resource investment for field operators. Production engineers, reservoir engineers and the wider asset team face complex challenges in their drive to ensure that each well system performs to expectations. A new approach to flow analysis in horizontal wells could help to solve key challenges in this area, making it easier for wells and reservoirs to reach their full potential.

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    Safe and Sound P&A. Decommissioning wells using acoustics

    Here are alternative solutions to improve P&A operations by reducing cost and increasing the reliability of E&P operations Article featured in Harts E&P Magazine   Today, more and more wells are reaching the end of their economic life and need to be decommissioned—a process often referred to as Plug and Abandonment (P&A). Many factors need to be considered when designing an effective P&A operation, especially those that relate to barrier integrity, such as cement bond quality, the presence of behind casing flow, and potential inflow zones.  Oil and gas producers are obligated to perform P&A operations in accordance with regulations and guidance typically developed in collaboration with government bodies to ensure that decommissioned wells and safe and secure.   The main objective of P&A is to restore previously penetrated natural barriers by securing potential barrier failures within the well system. These failures could be related to steel or cement barrier degradation during the operational phase of the well. Steps are taken to verify the sealing capacity of so-called external well barrier elements, including cement bonding, shale or formation creep, and baryte sediments. For offshore wells, re-entry of decommissioned wellbores becomes virtually impossible after a new lateral has already been drilled or when topsides have already been removed. Therefore, it is critical that the well is robustly and permanently sealed.   The resources required and cost of planning and performing a P&A operation are mainly driven by the complexity of the P&A, including whether it can be done riglessly or with a drilling rig. The operator has to strike a balance between meeting the required regulatory needs, deploying the required diagnostics tests, and optimising the time spent to prepare and execute the process. Fig.1: Example of the cost estimation of the onshore geothermal well P&A. Click image to view full report. This P&A cost is not an investment into future profit. It is an investment in protecting the environment and eliminating future hazards. In order to address all concerns, operators are seeking alternative solutions to improve the efficiency and effectiveness of P&A operations by reducing cost and at the same time increasing the reliability of operations.   Today, ‘P&A optimization’ is developing in two main areas: A transition towards ‘rigless’ mode, where P&A operations are performed using slickline, wireline or coil-tubing before the rig moves to the well. Rigless operations may include the abandonment of the reservoir, verification of the well barriers and gathering the input parameters for P&A sequence improvement. The key advantage here is to verify the existing well barriers when the tubing is still in the well. There are recent developments in tubing cement logging (spectral acoustics and through tubing ultrasound), enabling the evaluation of cement bond and seal with certain thresholds to determine barrier isolation. Utilization of alternative or natural barriers instead of conventional cement barriers. This allows P&A engineers to consider shale and formation creep, salt dome, squeezing bismuth and polymers to improve the sealing of the external well barriers and take the reliability of the barriers to the next level. The main advantage that operators see today is that shale, for example, may work as the best downhole barrier, because it does not degrade with time, has close to zero permeability, and may even seal potential future leaks or failures. In fact, simple calculations show that 30 m average cement barrier (as per NORSOK and U.K. P&A guideline) with permeability of 20 micro darcy will start to leak at a rate of 0.25 m3 gas a year if 1,000 psi pressure is applied. A similar leak rate for typical shale creeps permeability will only be observed in the presence of 2-5 m of well-bonded shale. The same 30 meters of shale will be almost impermeable (link to the presentation). Fig.2: Graph showing the optimization of the P&A process. Operators typically plan P&A processes years in advance and develop the strategies individually for each well, taking into account the construction of the well, lithology and the technologies available on the market today. Above all, the strategy should meet the requirements of the regulatory bodies of the country in which the operator abandons the wells, as well as the operators own policies.   The example below shows the experience of a North Sea operator in using ‘P&A optimization.’ To improve the P&A process and demonstrate the ability of natural barriers to withstand reservoir pressure, the operator performs a test of the shale barriers for future abandonment.   For a particular field on the Norwegian Continental Shelf, characterization of the overburden formations indicated that a simplified permanent P&A strategy is possible based on a concept with annular sealing from ‘creeping’ Green Clay and a buffering capacity in the underlying Balder formation. Leak scenario simulations with a fracture growth simulator concluded that such a permanent P&A strategy is robust against deep gas migrating, given that a sufficient stress contrast is present between the sealing Green Clay and the Balder. Estimates of the stress profile in the overburden derived from sonic logs indicated such a favorable stress profile is present. However, this stress profile had to be confirmed by dedicated stress tests. Consequently, ‘Extended Leak Off Tests’ (XLOT) were planned and performed during the P&A operations in both the Balder and Green Clay.   The XLOT in the Balder formation was performed through perforations in the intermediate casing. However, as the Balder interval consisted of varying degrees of poorly bonded cement, this introduced a risk of uncertainty with regards to depth control—where the fracture(s) propagate and if there is communication to above or below the Balder formation.   To mitigate this risk, the operator utilized TGT’s True Integrity system with Chorus acoustic technology, combined with downhole temperature and pressure sensors positioned close to the perforation depth. Chorus and its ‘Acoustic Power Spectrum’ was used to establish the injection/fracture point in the Balder during the XLOT and confirm the integrity of cemented casings above and below the Balder.   Fig.3(a): Advanced Extended Leak Off Test. Chorus tracks and classifies the flow behind 13 3/8” through tubing. Deployed riglessly and through tubing, the Chorus Acoustic Spectrum enabled the induced flow classification (no flow, channeling in cement, and fracture flow) in the Balder formation and revealed the fracture initiation points behind the casing. It also confirmed there are no issues with cement seal integrity with accuracy of 15 psi/day pressure failure or 10 ml/min of leak rate.   The XLOT test conducted by the operator showed the main test output list can be extended in cases where Chorus acoustic monitoring is implemented. This case proved that the integration of the downhole data acquisition can be performed with no interference in the traditional XLOT program.     Fig.3(b): Advanced Extended Leak Off Test. Chorus tracks and classifies the flow behind 13 3/8” through tubing. The Chorus Acoustic Power Spectrum visualizes active induced fractures and cement seal integrity behind the casing. The exact fracture depth can be determined and capacity analysis can be performed by monitoring the decay of the acoustic signal over time during the flowing-back stage. Cement sealing can be verified by interpretation of the acoustic signature recorded across the cement barrier.   The above-listed unique datasets can be used today by rock mechanics, well integrity, and well abandonment engineers.   With the right combination of technologies, good planning and execution, the operation was successful and results were confirmed, in addition to validating the sealing Green Clay intervals, a stress contrast of 11 points, and proving this new permanent P&A concept (details in SPE). This enabled the consideration of the shale barriers such as Balder for permanent P&A.   Decommissioning a well securely and permanently requires both an accurate P&A program and the use of alternative barriers to ensure long-term, sustainable integrity. It is essential to use proven verification techniques to inform the P&A program and validate the seal integrity of critical barriers.